Type 2 (Mennekes) AC Charging Connector

Technical Specifications

Dual-Gun DC Fast Charging Cable Harness | B2B OEM/Replacement Supply

Product Overview

The Dual-Head Public/Commercial EV Charging Cable & Gun Assembly is a complete dual-gun cable harness designed as an original-equipment or replacement component for public and commercial DC fast charging stations. As a specialized EV charging connector manufacturer, we assemble high-current DC charging cables with two charging guns (typically CCS2, CCS1, or CHAdeMO) onto a single power harness, tailored to the input requirements of dual-gun DC fast chargers. For DC fast charger manufacturers, charging station operators, and maintenance contractors seeking a dependable dual-gun charging cable assembly, this product delivers a tested, ready-to-install replacement or OEM subassembly rather than a standalone charger.

Dual-Head Architecture

The Dual-Head Public/Commercial EV Charging Cable & Gun Assembly integrates two charging connectors onto one cable harness, enabling a single DC cabinet to serve two vehicles simultaneously through dynamic power distribution. The harness is designed with reinforced strain relief at both the cabinet end and the gun end, and uses a splitter/transition boot that withstands the repeated flexing typical of public charging environments. As a dual-head EV charging cable supplier, we configure the harness length, cable gauge, and splitter geometry to match common dual-gun DC cabinet layouts, reducing on-site modification for commercial EV charging cable buyers upgrading or servicing existing stations.

Connector Options & Current Rating

The Dual-Head Public/Commercial EV Charging Cable & Gun Assembly is available with CCS2 (IEC 62196-3), CCS1 (SAE J1772 combo), and CHAdeMO connector heads, rated for DC currents up to 200A (air-cooled) or 400A (liquid-cooled variant). The contact pins and silver-plated terminals are engineered for continuous high-current operation, with rated voltage up to 1000V DC. As a CCS2 charging cable and CHAdeMO charging gun supplier, we offer both matched-pair assemblies (e.g., two CCS2 guns) and mixed-connector configurations (e.g., CCS2 + CHAdeMO) to match regional market requirements. For high current charging cable buyers, current rating and cable cross-section are specified per cabinet power configuration, not as a universal one-size-fits-all value.

Cable Build Quality

The Dual-Head Public/Commercial EV Charging Cable & Gun Assembly uses a high-flex, oil- and UV-resistant outer jacket rated for outdoor public-use environments, with a low-temperature flexible core that remains pliable in winter operation. The gun housings are constructed from impact-resistant engineering plastic with a textured grip and an integrated holster latch. Each cable assembly is subject to continuity testing, insulation resistance testing, and high-voltage dielectric testing before packaging. As an EV cable harness manufacturer, we offer standard lengths from 3m to 8m per gun, with custom lengths available for specific cabinet designs. This construction targets public charging cable assembly buyers who need replacement parts that match the durability of the original installation.

Durability & Cycle Life

The Dual-Head Public/Commercial EV Charging Cable & Gun Assembly connectors are designed for repeated daily mating cycles in high-utilization public sites, with latching mechanisms and contact materials rated for tens of thousands of insertion cycles under rated load. The cable jacket resists abrasion from repeated dragging across pavement, and the strain-relief boots at both ends reduce wire breakage from bending at the connector root. As a replacement charging gun and cable supplier, we recommend that operators periodically inspect the gun latch, cable outer jacket, and connector seal during routine maintenance—especially in sites with very high daily session counts. For charging gun and cable supplier partners serving maintenance and retrofit channels, this product is positioned as a wear-and-replacement component, not a lifetime fit-and-forget part.

OEM / Customization & Private Label

We offer flexible OEM charging cable assembly services for DC charger manufacturers, operators, and service companies that require custom harness solutions. The Dual-Head Public/Commercial EV Charging Cable & Gun Assembly supports customization of connector types, cable length per gun, cable cross-section, jacket color, connector housing color, cabinet-end termination (power connector / hard-wired lug), and retail/industrial labeling. Our EV connector wholesale program includes production documentation, incoming inspection reports, and batch traceability. As a dual connector charging cable factory, we support order quantities from replacement pairs for maintenance depots to production volumes for charger OEMs building new dual-gun DC cabinets.

Applications

The Dual-Head Public/Commercial EV Charger Cable & Gun Assembly is deployed on dual-gun DC fast chargers in highway service areas, shopping center parking, gas station forecourts, taxi and ride-hailing depots, and public municipal charging lots. It is also a common spare-parts SKU for charge point operators who maintain fleets of DC stations and need to replace worn guns, damaged cable sections, or upgrade connector types as market demand shifts. For commercial EV charging cable distributors and maintenance vendors, this dual-head assembly simplifies inventory: one SKU covers both guns on a dual-gun cabinet rather than stocking separate left-side and right-side cables.

Why Partner With Us

When you source the Dual-Head Public/Commercial EV Charging Cable & Gun Assembly through our production facility, you work with a component-level EV charging gun supplier that controls cable cutting, terminal crimping, connector assembly, and end-of-line testing in-house. Our engineering team supports harness design reviews, cabinet-end connector selection, and sample validation against your existing charger model. We serve DC charging gun assembly buyers, charger manufacturers, CPO maintenance teams, and regional distributors across Europe, the UK, the Middle East, Southeast Asia, and Latin America, adapting connector types and cable specifications to regional standards and cabinet power ratings.

Technical Specifications

Frequently Asked Questions

Q: Is the Dual-Head Public/Commercial EV Charging Cable & Gun Assembly a complete charger? No. The Dual-Head Public/Commercial EV Charging Cable & Gun Assembly is a component—a dual-gun cable harness that connects to an existing dual-gun DC fast charger cabinet. It does not include power modules, control boards, OCPP communication, or the charging cabinet itself. If you are looking for a complete turnkey DC charging station, refer to our commercial fast charging station product line; ask our EV charging gun supplier team for a referral.

Q: Can I order mixed connector types on one harness? Yes. As a dual connector charging cable manufacturer, we support mixed configurations—for example, one CCS2 gun and one CHAdeMO gun on a single harness—subject to the power cabinet’s output configuration. Contact our CCS charging cable manufacturer sales team for wiring diagrams and minimum order quantities.

Q: What current rating should I choose? Select the rating based on your DC cabinet’s per-gun maximum output: air-cooled assemblies up to 200A cover most 60kW–180kW dual-gun cabinets, while liquid-cooled assemblies up to 400A are used on higher-power configurations. As a high current charging cable supplier, we recommend matching the cable rating to the cabinet specification rather than uprating or downrating without engineering review.

Q: Do you offer this as a replacement part with shorter lead times? Yes. We maintain stock on standard CCS2 and CCS1 dual-head assemblies for replacement orders. Standard-length, standard-configuration replacement pairs typically ship within 7–15 business days; custom harnesses and mixed-connector configurations require additional lead time. Reach out to our EV cable harness manufacturer sales team for current stock.

Solicite um orçamento

Ready to source the Dual-Head Public/Commercial EV Charging Cable & Gun Assembly for your cabinets, maintenance depot, or distribution channel? Contact our EV charging gun supplier team today for current pricing, MOQ details, connector configuration options, and cabinet-end termination requirements. Whether you need a replacement pair for a single service call or volume production harnesses for a new dual-gun EV charger cabinet program, our team is prepared to support your project with component-level quality and responsive communication.